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Index to Appendices

Appendix A. Prescription Dispensing Process

Appendix B. Multi-Version Drug Problem

Appendix C. Distributor Relabeling Problem

Appendix D. Exterior-Interior Packaging Problem

Appendix E. Barcode and NDC Completely Different

Appendix F. Different 11-Digit NDCs Produce Same 10-Digit NDC

Appendix G. Barcode Translation to NDC Problem

Appendix H. Pack Size Indicates Property of Product

Appendix I. Multiple Barcodes Reference Same Drug

Appendix J. Various Types of Barcodes on Drugs and Medical Supplies

Appendix K. Two Different Drugs Appear as only Different Package Sizes


 

From:             Michael E. Coughlin, President and CEO, ScriptPro
Date:              July 26, 2002
Re:                 Food and Drug Administration (FDA), HHS, Public Meeting

Download This Section as an Acrobat File
Download the Complete Report as an Acrobat File.

Barcode Label Requirements for Human Drug Products
July 26, 2002, from 9 a.m. to 5 p.m.
Natcher Auditorium, Building 45
National Institutes of Health, Bethesda, MD

 

RECOMMENDATIONS FOR THE DEVELOPMENT OF A REGULATION ON BARCODE LABELING FOR HUMAN DRUG PRODUCTS, INCLUDING BIOLOGIC PRODUCTS

APPENDIX A - PRESCRIPTION DISPENSING PROCESS

1. Most prescriptions are filled using countable tablets and capsules.  In robotic dispensing of countable tablets and capsules, they are poured into the robot’s dispensing cell and then automatically counted out into prescription vials by the robot as needed.

a.  When refilling the dispensing cell, the barcode on the drug product (stock bottle) is scanned and matched to the barcode on the cell.  A picture of the tablet or capsule is displayed for further verification.

Scanning Stock Bottle, SP 200

Scanning Stock Bottle, SP 200

Scanning Cell, SP 200

Scanning Cell, SP 200

Drug Pill Information, SP 200  

Drug Pill Information, SP 200

Drug Stock Information, SP 200

Drug Stock Information, SP 200

Pouring Pills into Cell, SP 200

Pouring Pills into Cell, SP 200

b. Prescriptions are then transmitted to the robot and queued for dispensing.

Pending Script Queue, SP 200

Pending Script Queue, SP 200

c. The robot verifies the barcode on the dispensing cell before it counts out the drug.

Robot Scanning Cell Before Dispensing, SP 200

Robot Scanning Cell Before Dispensing, SP 200

d. Then the robot counts the tablets or capsules into the vial.

Counting Pills Into Vial, SP 200

Counting Pills Into Vial, SP 200

e. Next the robot prints and applies the prescription label.  The label contains a barcode, a picture of the drug, descriptive information regarding the drug and auxiliary labels.

Label, SP 200

Label, SP 200

Label Being Applied, SP 200

Label Being Applied, SP 200

f. The operator scans the label barcode and the system displays an image of the drug for final verification by a pharmacist.

Operator Scanning Vial, SP 200

Operator Scanning Vial, SP 200

Verification Display, SP 200

Verification Display, SP 200

There are more than 2,000 systems of this type in use today.  Pharmacists using these systems have claimed that it is almost impossible to dispense the wrong drug or strength, or attach the wrong label.

“I could tell immediately that with the barcode technology, the SP 200 would improve our error rate. The time-saving features of the ScriptPro system are evident as well.”

--Danny Cottrel

President, Brewton Medical Center Pharmacy, Brewton, AL

With barcode scanning, the SP 200 is virtually foolproof. It is extremely accurate on making sure the patient gets the right drug.”

--Dan Brown

Director of Pharmacy, San Joaquin General Hospital, French Camp, CA

2. Prescriptions that are not filled using countable tablets and capsules are typically filled using prepackaged items such as inhalers, birth control packs, etc.  These are often called "unit-of-use medications" or "patient packs."  In robotic dispensing of patient packs, they are presented to the robot and automatically stored.  They are then picked by the robot for dispensing as needed.

a. When presenting a patient pack to the robot for storage, the barcode on the drug product (patient pack) is scanned.  This identifies the drug to the robot so that it can be stored and tracked automatically.

Scanning Patient Pack for Input, SPUD

Scanning Patient Pack for Input, SPUD

Placing Patient Pack on Conveyor, SPUD

Placing Patient Pack on Conveyor, SPUD

b. Prescriptions are then transmitted to the robot and queued for dispensing.

Pending Script Queue, SPUD

Pending Script Queue, SPUD

c. The robot then picks the patient pack for dispensing.

Patient Pack Being Picked from Conveyor, SPUD

Patient Pack Being Picked from Conveyor, SPUD

Patient Pack on Outfeed Conveyor, SPUD

Patient Pack on Outfeed Conveyor, SPUD

d.  The operator then scans the barcode on the patient pack, again verifying its identification.

Patient Pack Being Scanned for Labeling, SPUD

Patient Pack Being Scanned for Labeling, SPUD

e. Next the robot prints the prescription label and presents it to the operator for application to the patient pack.  The label contains a bar code identifying the drug, a picture of the drug, descriptive information regarding the drug and auxiliary labels.

Label, SPUD

Label, SPUD

Label Presented for Peeling, SPUD

Label Presented for Peeling, SPUD

Label Being Applied, SPUD

Label Being Applied, SPUD

f. The operator scans the label barcode and the system displays an image of the drug for final verification by a pharmacist.

Operator Scanning Label & Verification Display, SPUD

Operator Scanning Label & Verification Display, SPUD

The robotic systems described above support efficient and accurate dispensing of most prescription drugs.  There are also systems that support the manual dispensing of prescriptions.  These systems use the barcode labels on drug products as well to prevent basic dispensing errors.

3. For manual dispensing, the prescriptions are queued on the screen at a prescription filling station.  The operator uses the station to manually fill and label the prescriptions.

a. The screen display shows the operator which prescriptions are to be filled.

Pending Script Queue, SP Station

Pending Script Queue, SP Station

b. The operator fills a prescription by picking the required drug product and scanning its barcode at the station.  The filling is aborted unless the barcode scan confirms that the correct drug product has been selected.

Drug Product Being Scanned for Labeling, SP Station

Drug Product Being Scanned for Labeling, SP Station

c. The station then prints the prescription label and presents it to the operator for application to the drug product.  The label contains a bar code, a picture of the drug, descriptive information regarding the drug and auxiliary labels.

Label, SP Station

Label, SP Station

Label Presented for Peeling, SP Station

Label Presented for Peeling, SP Station

Label Being Applied, SP Station

Label Being Applied, SP Station

d. The operator scans the label barcode and the system displays an image of the drug for final verification by a pharmacist.

Operator Scanning Label, SP Station

Operator Scanning Label, SP Station

Verification Display, SP Station

Verification Display, SP Station

There are other dispensing errors that can occur:

·        Wrong prescription in bag provided to patient.

·        Wrong bag provided to patient.

·        Failure to provide all prescriptions.

·        Failure to provide counseling to patient.

Again, barcodes are used to prevent errors:

1.  When filling the bag.

a. The station prints a barcode label for the bag that is to be given to the patient.  This barcode is unique and associates all prescriptions for the patient with the bag.

Bag Barcode Label Printed, SP Station

Bag Barcode Label Printed, SP Station

Bag Barcode Label Applied to Bag, SP Station

Bag Barcode Label Applied to Bag, SP Station

b. Barcodes on prescription labels are then matched to the barcode on the bag.  The bag is not considered complete until all prescriptions for the patient have been scanned and matched.

Prescription Barcode Scanned, SP Station

Prescription Barcode Scanned, SP Station

Prescriptions Into Bag, SP Station

Prescriptions Into Bag, SP Station

2.  When providing the bag to the patient.

a. Patient presents card (or other document) with identifying barcode. 

Patient Presents Card

Patient Presents Card

b. Scan of patient card prompts display of bag(s) to be provided.

Patient Card Scanned, SP Checkpoint

Patient Card Scanned, SP Checkpoint

Display of Bags for Patient, SP Checkpoint

Display of Bags for Patient, SP Checkpoint

c.  Bag labels are scanned for match to patient.

Bag Barcode Scanned, SP Checkpoint

Bag Barcode Scanned, SP Checkpoint

d. Patient is prompted to obtain counseling and sign for receipt of prescription via electronic signature device.

Patient Prompted for Counseling, Electronic Signature Device

Patient Prompted for Counseling, Electronic Signature Device

Patient Counseling Information, Electronic Signature Device

Patient Counseling Information, Electronic Signature Device

Patient Signature, Electronic Signature Device

Patient Signature, Electronic Signature Device

 
   
   
 

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